Polyurethane Liners & Wear lining components

Products

Tega Industries specializes in wear lining components such as rubber liners,polyurethane liners and elastocer liners, supplying clients nationwide.

Metal Back Rubber Liners

	Rubber as a lining material has proved to be very useful in material handling applications due to its inherent dampening properties. The dampening effect of a rubber liners depends on angle of impact Tega wear resistant rubber liners are manufactured from special rubber compound by high pressure moduling which imparts abrasion , impact & corrosion reistant properties to these liners. These liners plates are available in solid type (SB-S) & reinforced type at hole position (SB-R). The wear pattern of these elements can be predicted fairly accurately which enables proper maintenance planning & hence reduces the overall costs.

Features	Benefits
Enhanced elasticity & dampening property absorbs impact loads providing cushioning effect.	Longer life resulting Lowercost/ton.
High resilience dissipates the heat load developed due to intermittent loading.	less weight with respect to steel , hence easier to install.
Fire resistance from red hot Bulk Materials conforming protection to the structure.	safe operation & prevents conveyor damage.
Low hardness compared to steel ,redices mineral degradation & tonnage loss in sized mineral handling.	Lower inventories can be maintained due to predictable wear pattern.

Polyurethane Liners

	Polyurethane elastomers are a synthesis of polyoles & isocyanides chain extended or cross linked into gaint molecular complexes. The material has combined properties of rubber as well as plastic. Polyurethane liners wear plates are normally steel backed plates where steel is bonded with polyurethane available in customized sizes. The backing steel prevents fines to penetrate beneath & hence bulging of the liner which may cause its dislodging. They are harder materials compared to Rubber but softer than plastics and provided on excellent degree of abrasion resistance. Apart from Steel Backing Polyurethane Liners, PU-PM wear plates comprises of Special Steel Inserted ribs bonded within Polyurethane liners , which enhances the impact resistance of Polyurethane liners

Features	Benefits
Highly abrasion resistant.	Impact resistant.
Wide range of resilience.	Prevents abrasive wear for materials like ore, coke.
Low coefficient of friction.	Offers good flowability and prevents jamming patterns.
Low temparature flexibility.	Lining of curved surfaces like conical hoppers, bins etc.

Elastocer Liners

	Elastocer is new-generation composite product with a highly wear resistant surface of cylindrical alumina ceramic rods bound within a resilient rubber matrix. The extremely hard ceramic elements provide unsurpassed resistance to wear, while the elastic properties of the rubber effectively dampen the impact forces. These plates are necessarily steel backed. Used in heavy wear areas characterized by both impact & abrasion with small angle of impact where cost to life ratio is more important than low initial cost. Elastocer liner is conventionally fixed to the mother plate by stud welded at the back of the wear plate by nuts & flat washers. Also, alternative fixing by bolts, flat washers and nuts cab be done on specified requirement.

Features	Benefits
Twelve times more durable than Steel(proven by trials).	Reduces cost of Annual Maintanence& Wear protection material.
Enhanced service life at critical operating conditions.	Reduces shut down frequency , hence production cost.
Severe abrasion resistant.	Prevents jamming and corrosion.
Predictable wear pattern.	Reduces production downtime.

Ceraflex Liners

	This is a variation of ceramic rubber liner with 100% ceramic exposed area. The hexagonal ceramic tiles provided smooth surface to flow and abrasion resistance for sized materials, whereas rubber provides impact resistance from light loads. It is fixed by means of stud, welded to the steel backing surface just like Elastocer liner.

Features	Benefits
Twelve time more durable than Steel(proven by trials).	Reduces cost of Annual Maintanence& Wear protection material.
Typically used in Hot Material Handling applications like Sinter , Slag etc.	Reduces shut down frequency , hence production cost.
Severe abrasion resistant.	Prevents jamming and corrosion.

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